Thermoplastics Linear Vibration Welders, Automatio
- Touch screen operation interface provides easy access to all operating parameters.
- Direct entry of weld and hold time parameters.
- Adjustment and display of amplitude.
- Auto or manual tuning.
- Weld depth control.
- Four step weld control.
- Selectable welding mode: Time or Depth mode.
- Language: English, Chinese.
- Parameters entry: 20 sets.
- History record of last 10 Inputs.
- Simple maintenance-free electromechanical vibrator with only one moving part and no hearing surfaces to lubricate or wear.
- Dialable amplitude (stoke) with a feedback loop assures constant amplitude during the entire weld cycle.
- Adjustable stack-up throughout entire stroke reduces setup times. Clamping is accomplished via a hydraulic activated lift table.
- Automatic sound and safety door (front) for operator protection. If the operator releases Palam buttons, the door automatically retracts.
- Operator safety provided through dual palam buttons (with anti-tie-down feature) and emergency stop button mounted on the frame.
- The power supply is housed in a standard NEMA 12 enclosure with conveniently mounted interlock flanged disconnect.
- 100% utilization of lift table fixture mounting surface.
- High speed lift table - travels at 10 inches/second (max. 250 mm/second adjustable).
- Ease of serviceability enhanced by providing a hinged rear door.
- Ergonomically designed for operator comfort.
- Provisions for fork lift transfer.
- Interior work light for better work area visibility
Feature
- Touch screen operation interface provides easy access to all operating parameters.
- Direct entry of weld and hold time parameters.
- Adjustment and display of amplitude.
- Auto or manual tuning.
- Weld depth control.
- Four step weld control.
- Selectable welding mode: Time or Depth mode.
- Language: English, Chinese.
- Parameters entry: 20 sets.
- History record of last 10 Inputs.
- Simple maintenance-free electromechanical vibrator with only one moving part and no hearing surfaces to lubricate or wear.
- Dialable amplitude (stoke) with a feedback loop assures constant amplitude during the entire weld cycle.
- Adjustable stack-up throughout entire stroke reduces setup times. Clamping is accomplished via a hydraulic activated lift table.
- Automatic sound and safety door (front) for operator protection. If the operator releases Palam buttons, the door automatically retracts.
- Operator safety provided through dual palam buttons (with anti-tie-down feature) and emergency stop button mounted on the frame.
- The power supply is housed in a standard NEMA 12 enclosure with conveniently mounted interlock flanged disconnect.
- 100% utilization of lift table fixture mounting surface.
- High speed lift table - travels at 10 inches/second (max. 250 mm/second adjustable).
- Ease of serviceability enhanced by providing a hinged rear door.
- Ergonomically designed for operator comfort.
- Provisions for fork lift transfer.
- Interior work light for better work area visibility
Description
Linear vibration welding uses transverse, reciprocating motion; the vibration occurs in only one axis. The vibration motion occurs equally in both the x and y axes and all axes in between.
The vibration welding process eliminates the need for solvents, adhesives, mechanical fasteners and other consumables. Additional advantages and benefits of the vibration welding process include:
- Fast, clean, energy efficient
- Suitable for large parts (up to 20" x 60") and irregularly-shaped parts
- No need for elaborate ventilation systems to remove fumes or heat
- High productivity with lower cost than many alternate assembly methods
- Ease of interface with automated assembly line production
- Can weld multiple smaller parts at one time
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