Producer Gas Plant
| Capacity | 5 Nm3 -200 Nm3 |
| Voltage | 380 - 420 V |
| Pressure | 10 -15 Bar |
| Surface Finish | Color Coated |
| Body Material | MS |
| Usage | Industrial |
Feature
| Capacity | 5 Nm3 -200 Nm3 |
| Voltage | 380 - 420 V |
| Pressure | 10 -15 Bar |
| Surface Finish | Color Coated |
| Body Material | MS |
| Usage | Industrial |
Description
Functionally efficient, these Producer Gas Plant offered products could be availed from us at highly affordable costs. These are made with perfection.
Steps involved in Supply of Gasifier:
- Calculation of load requirement
- Sizing of Producer gas plant
- Documentation & Guidance for Government authorities & approval (Pollution Control Board)
- Supply of equipment & verification when received at client’s site
- Supply, Erection & Commissioning of whole setup
- Fabrication, Erection & Commissioning of Pipeline & Superstructure, if client required
- Supply of manpower viz. skilled operators & unskilled helpers for Operation & Maintenance on chargeable basis
- Good quality fuel supply on chargeable basis
- Design, Erection & Commissioning of Up draught Producer gas plant having capacity from 1 TPD to 60 TPD is done by us
- Gasification is a process of conversion of solid fuel into gaseous fuel but in controlled atmosphere.
- Gas produced due to incomplete combustion of Biomass resulting in combustible gases like CO, H2& CH4 is called as a Producer gas
- Process of gasification has been carried out usually in vertical cylindrical chamber/vessel which is called as Gasifier
Following chemical process are involved:
- C + O2 CO2
- C + H2O CO + 2H
- 2C + CO2 2CO
So from above chemical reactions we get to know that there are 3 main constituents of producer gas, there are as follows:
- a) 3 CO 30 – 40%
- b) 2 H 25 – 35%
- c) CH4 1 – 3%
- d) SPM 120 ppm
- e) C.V of gas 1050 Kcal / m3
- f) Flame temp of P.G will be 1200 Deg. C
- Cyclone & Water curtain is provided for purification of gas.
- After purification SPM gets reduce to 90 ppm which is much more less than fossil fuel SPM
- To remove condensed volatile matter (i.e. Tar) Tar drain has been provided intermediate of main pipeline irrespective of length of pipeline (up to 500 mtr)
- Ash formed in main cylindrical vessel can be removed from the worm & wheel mechanism from the bottom of gasifier which is then collected into ash tray in wet form
- Removed ash in wet form can be sold or utilized for landfill purpose because it’s Non hazardous effluent
Advantages of Producer Gas:
- It is Eco friendly, Clean & Cheap gas than compare to fossil fuels
- Best alternative for LPG, CNG, FO, LDO, HSD, LSHS etc
- It reduces Annual fuel bill up to 40-50%
- SO2, NOx contents are almost negligible
Applications include are as follows:
- Heating & Melting Furnaces
- Various types of Ovens & Driers
- Various types of kilns
- It can also be used in boiler for steam generation
- CHP generation
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